Release date 12.05.2021

U1.S2 Install & Operation Manual

Model Overview

Introduction

The u1 epitomises cutting-edge design and innovation with its contoured tap and compact under-counter unit. This is our most discreet range and will fit into any environment seamlessly.

The under-counter dispenser is a Dry Chill™ cooler designed to

provide ambient still, chilled and/or carbonated water. All the materials and components are tested during the entire production process in order to satisfy all expectations.

COOLING SYSTEMStainless steel direct chill coil encased in a solid-block system
for instant response cool down action. Ultra efficiency compression system with capillary control.
Environmentally friendly R134a
refrigerant.
COLD TEMPERATURE2°C - 10°C.
OUTPUT PER HOUR 40 litres cold at <10°C.
40 litres sparkling at <10°C.
DISPENSE
Swan Neck Faucet with ergonomically designed and situated
light touch sensitive controls.
MAXIMUM RUNNING POWER CONSUMPTION - CHILLED, AMBIENT & SPARKLING
570 watt (during recovery),
Rated input 323 watt.
MAXIMUM RUNNING POWER CONSUMPTION - CHILLED & AMBIENT
570 watt (during recovery),
Rated input 300 watt.
POWER SUPPLY230V AC (50 Hz).
WATER CONNECTIONMains in - 1/4” Push Fit/ Faucet - 1/4” Push Fit.
C02 CONNECTION1/4” Push Fit.
DIMENSIONS(w x d x h) 330 x 370 x 362mm.
WEIGHT26Kg.
CUPBOARD VENTILATIONRequired.

Component /Feature Overview

U1 Tap - Major Components

U1-Tap-Major-Components

Please Note: Mains Installation Kit & Filters are supplied as extra items according to individual ordering requirement.

S2 Electronic - Major Components

S2-Electronic-Major-Components

Installation

Tap Installation

1-Tap-Installation
2-Tap-Installation

When planning and providing for the connection to the
services, always allow for easily accessible service isolator fittings and for the position of an external water filter.

3-Tap-Installation

Identify a suitable position for the swan neck faucet. A 33-35mm (max) hole is required.

4-Tap-Installation

When positioning to drain over an existing sink bowl, allow for the reach of the swan neck or otherwise the position of any optional drip tray.

5-Tap-Installation

Also allow for the height of the swan neck under any
overhanging cupboard/shelf.

6-Tap-Installation

Allow for the space needed for forming the required hole. Relate the selected position to the underneath of the counter and check for any obstructions.

7-Tap-Installation

Allow sufficient space for fitting the back nut to the faucet stem.

8-Tap-Installation

Carefully form the needed hole using the correct type of cutter for the work surface material.
Observe all local occupational health and safety requirements.

9-Tap-Installation

Remove the back nut and washer from the faucet and carefully feed the connecting pipe tail and ribbon cable through the hole formed in the work surface. Ensure the sealing O ring is prefitted in the base of the faucet. You may want to apply a thin bead of silicone sealant also.

10-Tap-Installation

With the faucet control panel in the right position, carefully refit the back washer and nut. Take care not to over-tighten.

11-Tap-Installation

Install the ventilation system using the instructions/templates provided.

12-Tap-Installation

Fit optional Drip Tray at this stage (if selected).

13-Tap-Installation

Once the ventilation system is installed, position the unit on the ducting as instructed and follow the connection steps  – see Ventillation System Installation Steps

Tap Dimensions

1-Tap-Dimensions

Driptray Dimensions

2-Driptray-Dimensions

Ventilation System Installation

When Borg & Overström undercounter units are installed inside a cabinet or housing, adequate ventilation is recommended to ensure that they operate satisfactorily.

During a cooling cycle it is normal for the unit to produce heat, and the purpose of ventilation is to provide a supply of air that can absorb the generated heat which would otherwise accumulate inside the cabinet or housing, and reduce the cooling performance of the unit.

The amount of heat generated by the cooling cycle depends directly upon the amount of usage – the higher the usage, the more heat produced.

To provide adequate ventilation we recommend that air grilles/vents are fitted as supplied (or vent apertures formed) in the cabinet to allow an airflow as shown below. Normally this should be enough for all situations.

Important: Before making any cuts into the cupboard or kick board, ensure the area to be cut is free from water pipes or electrical cables. There is a risk of serious injury or death if electrical cables are cut, and significant damage to property if a water pipe is cut.

1-Ventilation-System-Installation

Using the template provided, carefully mark and cut the aperture to the edge of the cabinet.

2-Ventilation-System-Installation

Situate the Simple-fit ventilation base in place centrally over the aperture. Ensuring that there is a minimum of 30mm air gap to each side.

3-Ventilation-System-Installation
4-Ventilation-System-Installation

The S2 appliance must be placed carefully in position on the ventilation base to ensure the chimney is located correctly in the chimney aperture at the rear of the base. After installation the vents at the front of the cabinet and to the sides of the ventilation base must not be obstructed. Any obstructions will adversely affect the airflow to the appliance causing potential for poor performance, over heating or fridge failure.

Undercounter Installation & Water Connection

1-Undercounter-Installation-and-Water-Connection

Locate the machine in a suitable enclosure, ensuring
that the supplied ventilation kit can be installed.

2-Undercounter-Installation-and-Water-Connection

Connect the u1 tap to the water outlet.

3-Undercounter-Installation-and-Water-Connection

Connect the faucet connection harness to the tap control panel membrane.

4-Undercounter-Installation-and-Water-Connection

Install within connection box as supplied.

5-Undercounter-Installation-and-Water-Connection

*Connect the CO2 supply from gas regulator, ensuring
the pressure is set to max 58 PSI (4 bar), and turn on the supply.

6-Undercounter-Installation-and-Water-Connection

Connect the chiller to the water supply and open the mains supply isolation valve.

7-Undercounter-Installation-and-Water-Connection

Connect the unit to the electrical supply and turn on.

8-Undercounter-Installation-and-Water-Connection

After approximately 10 minutes, the compressor and
fan will stop as the chiller has reached its normal operating temperature.

9-Undercounter-Installation-and-Water-Connection

*The carbonator should be purged of air by activating the sparkling water dispense for approximately 20 seconds.

10-Undercounter-Installation-and-Water-Connection

*Isolate the water supply and activate the sparkling
water dispense. When the water system has emptied,
allow gas to be expelled for approximately 5 seconds.
Immediately after this 5 second period restore the water supply and allow the system to refill.

11-Undercounter-Installation-and-Water-Connection

Dispense ambient, still and sparkling water, in turn,
to purge any air from the system. The time to do this
may vary depending on the length of pipe between the
unit and the tap.

Safety

Safety

The unit should be isolated from the electricity supply before removal of any covers.
Great care must be employed when working with high pressure carbon dioxide, andin no cases should the maximum operating pressure of 58 PSI (4 bar) be exceeded.

Sparkling Water Flow Rate - Sparkling Versions Only

NOTE: The soda water flow rate is set to 35ml/sec at a CO2 pressure of 58 PSI (4 bar). To adjust the soda water flow rate follow these steps:

1-Sparkling-Water-Flow-Rate-Sparkling-Versions-Only

Remove the 3 screws holding the unit lid down and lift the lid away.

2-Sparkling-Water-Flow-Rate-Sparkling-Versions-Only

Locate the flow control adjuster, this can be found on top of the carbonator can, connected to the central port of the can.

3-Sparkling-Water-Flow-Rate-Sparkling-Versions-Only

Loosen the lock nut, but do not remove.

4-Sparkling-Water-Flow-Rate-Sparkling-Versions-Only

Flow can then be adjusted by turning the adjuster screw, anti-clockwise to increase flow and clockwise to restrict flow. After each adjustment the flow rate should be timed.

Once the correct flow rate is achieved reverse steps 1, 2 and 3.

General Safety

General-Safety

Cutting Templates

Simple-Fit Vent Base Cutting Template

We recommend you check the dimensions of the ProCore Simple-fit Ventilation Kit using the cutting template prior to cutting the base cabinet.

 
ProCore Vent Base Cutting Template

Download or order the ProCore Vent Base Cutting Template here 

Operation

Functions & Controls

Tap Control Panel

Tap-Control-Panel

Eliwell Control Panel

Eliwell-Control-Panel

Controls

Controls

Basic Settings

Adjusting the Set Point:

1. Switch on Mains power – the display will flash several times, then the fridge system will switch on and the display will give a steady reading, this is the temperature of the water bath sensor.

2.Press and release the ‘Set’ button – The
display will show ‘SET’.

3. Press ‘Set’ again and the display will show
a numeric value (e.g. 9°C).

4. Raise or lower this figure to the desired setting using the up or down arrows on the left of the control display window.

5. When the correct setting is shown in the display window press ‘Set’ button the display will now show SET.

6.Press FNC button to return to the probe temperature reading.

Altering the Differential setting:

1. Press and hold the ‘Set’ button until CP shows on the display – Release the button.

2. Press ‘Set again, DIF will show on the display.

3. Press ‘Set’ again and the display will show a numeric value, (e.g. 1°C, the default setting.)

4. Raise or lower this figure to the desired setting using the up or down arrows on the left of the control display window.

5. When the adjustment has been made press ‘Set’ again the display will show DIF.

6. If no further changes are required press FNC again to exit.

NOTE: If no buttons are pressed for 15 seconds, the control will revert to temperature display mode, and any changes to settings will be saved.

CO2 Bottle Installation - Sparkling Versions Only

1-CO2-Bottle-Installation

Unpack CO2 Regulator and fit elbow fitting to spigot outlet.

2-CO2-Bottle-Installation

Attach the regulator to the disposable CO2 bottle, ensuring the small pressure relief vent in the stem is facing away from you or anyone else. Ensure the regulator is closed. Hand tighten securely.

3-CO2-Bottle-Installation

Connect the assembled CO2 bottle and regulator to the CO2 inlet using a ¼” pipe.

4-CO2-Bottle-Installation

Stand the cylinder in a suitable place.

5-CO2-Bottle-Installation

We recommend between 3.5 – 4 bar(58 PSI) (max). Do not exceed 4 bar pressure.

6-CO2-Bottle-Installation

It is necessary to prime the sparkling system with CO2 – push the sparkling button for a few seconds until CO2 is coming through. Check and adjust the CO2 pressure
accordingly.

7-CO2-Bottle-Installation

Allow the machine to stand for 8 – 12 minutes for the initial chilling process to complete.

Maintenance & Cleaning

Sanitisation Guide

The product is supplied from the factory in clean condition, but we recommend that a sanitisation procedure is caried out at the point of installation, according to the sanitisation instruction relevant to this model, which can be found in the respective Instruction & Operation Manual

NOTE: Failure to use sanitising products and processes approved by Borg & Overström will invalidate your warranty.

Sani Step 1

This operation must only be carried out by trained staff. 

Sani Step 2

A sanitisation procedure is recommended every 6 months.

Sani Step 3

Turn off incoming mains water

Sani Step 4

Briefly press chilled dispense button to release internal water pressure from the machine.

Sani Step 5

Remove the existing filter

Sani Step 6

Use hand gel and put on protective gloves.

Sani Step 7

Add 25 ml of Bioguard Internal Sanitising Solution to a clean and empty service filter cartridge.

Sani Step 8

Connect to filter head.

Sani Step 9

Turn on incoming water, allow the service filter cartridge to fill

Sani Step 10

Dispense water using the chilled button until the water appears pink. Repeat with sparkling & ambient water buttons.

Sani Step 11

Leave the solution inside machine for sanitisation to take effect (minimum 5 minutes) while thoroughly cleaning the dispenser externally. (All maintenance operations must be carried out with the dispenser switched off.)

Sani Step 12

Pay particular attention to the dispense faucet and the push button controls. For this use Sterizen External Sanitiser and Sanitising Wipes. 

Sani Step 13

Remember to include the drip tray. If a Waste Overflow System is fitted, empty this and flush through with a small amount of sanitisation fluid if needed.

Sani Step 14

Attend to any cosmetic marks as needed. For this we recommend the use of Bioguard External Sanitiser. 

Sani Step 15

Reconnect the power and switch on the dispenser.

Sani Step 16

When the external cleaning (minimum 5 minutes) is completed, flush the machine using the chilled button with clean water until the dispense water runs clear. Repeat briefly with the ambient and sparkling buttons if present.

Sani Step 17

Turn off water and briefly press chilled dispense button to release internal water pressure from the machine.

Sani Step 18

Remove the service filter. Retain service filter for reuse.

Sani Step 19

Fit new filter and turn on incoming water supply.

Sani Step 20

Pre-flush the new filter to waste using the chilled button until the water appears clear and is free of air. Flush through a small amount of water to check all functions.



Please note that this sanitisation fluid contains an active caustic/alkaline agent.
Always use responsibly and with care remembering that due to its alkaline nature unnecessary concentrated/prolonged contact with any materials, including metals, can cause damage.
Always rinse all contact surfaces after use with clean water.


Avoid skin contact and wear protective gloves when handling sanitisation fluids.


In the event of any skin contact, flush immediately with clean, cold water.

Emptying the CO2 Tank - Sparkling Versions Only

1-Emptying-the-CO2-Tank

Turn off the water supply.

2-Emptying-the-CO2-Tank

Press and hold the Sparkling water dispense button until all the water is expelled and only CO2 gas is being released.

3-Emptying-the-CO2-Tank

The tank is empty of sparking water when only CO2 is being released.

4-Emptying-the-CO2-Tank

Ensure to release the Sparkling water button and take care to avoid releasing excess amounts of CO2 gas as this may damage the tank.

Advanced Troubleshooting

Fault Diagnostics

Problem/ReportPossible CauseSuggested Action
No Water DispensingWater Pressure RegulatorCheck water tank flow through the
regulator. Replace if necessary.
No Sparkling Water*No CO2 pressure, check by operating
pressure relief valve on carbonator tank.
Check CO2 bottle, regulator and nonreturn valve. Supply pressure should be 58 psi (4bar), adjust or replace as necessary.
Carbonator Tank Not FillingCheck carbonator probe for possible short circuit to ground.
Check for pump timeout, cycle power off & on then purge carbonator.
Check supply to water pump (230V AC), if voltage present & pump inoperative - replace pump.
If voltage not present & pump is not timed out, check control board fuses. If necessary replace control board.
Poor Quality Carbonation* Incorrect CO2 PressureCheck CO2 bottle, regulator and nonreturn valve. Supply pressure should be 58 psi (4bar), adjust or replace as necessary.
Air in Carbonator TankIsolate the power supply and operate the sparkling water tap until gas is expelled. Allow gas to expel for 5 seconds. Switch
on power supply and allow the tank to refill.
Residue in Carbonator Tank After prolonged use, a surface film can
develop within the carbonator tank. Refer to cleaning and sanitising instructions.
Carbonator Tank is OverfilledIf pump runs continuously, check
connections to tank level probe, if problem persists replace the PCB.

Fault Diagnostics (Continued)

Problem/ReportPossible CauseSuggested Action
Warm DrinksInsufficient cooling air flow through the
fridge.
Check that the condenser is not blocked.
Check supply to cooling fans (230V AC).
If supply present replace fans.
If supply not present move on to the
compressor. The supply to the fans and the compressor are linked.
Compressor not runningCheck supply to compressor (230V AC).
If supply not present check the Eliwell
fridge controller is operating.
Check for system over heat. Allow the unit to cool and check for airflow obstructions.
Once the unit has cooled the fridge system will restart. If the problem persists contact technical support.
If the Eliwell controller is operating check the operating parameters are correctly set and inspect the probes. Replace probes as necessary.
Eliwell fridge controller not operating.Check supply to the controller. If present
replace the controller. If supply is not present check the PCB.
PCB not operating.Check the fuses on the board and the fuse in the mains plug. If fuses are ok replace
the PCB.
Fridge failureIf compressor & fan are running and there is no cooling contact technical support.

Exploded Diagrams

U1 Tap

Part number:Description: 
607131U1 Tap Chilled & Ambient Control Panel MembraneView in store
604001U1 Swan Neck Tap Aerator SetView in store
601254U1 Tap Assembly complete with O-ring, Nut and washer setView in store
603001U1 tap replacement O-ringView in store
603002 U1 tap O-ring, Nut and washer set View in store
607132U1 tap Chilled, Ambient & Sparkling Control Panel MembraneView in store

S2 Undercounter

Part number:Description: 
637325Flow ControlView in store
637408Axial Fan 240VView in store
637106Solenoid Dispense Control BoardView in store
6373243 Way Dispense SolenoidView in store
637425Aquatec Pump IPC1400 MOTOR ASSEMBLYView in store
462359Equal Tee, 3/8 View in store
462874Reducing Straight Connector, 5/16-1/4 View in store
462362Equal Elbow, 3/8 View in store
462371Stem Elbow, 3/8-3/8 View in store
172180Swan Neck Faucet Connection HarnessView in store
632032S2 LidView in store
462376Equal Elbow, 5/16View in store
462327Reducing Elbow 3/8 x 1/4View in store
462384Stem Elbow, 5/16-5/16 View in store
462368Stem Elbow, 1/4-1/4View in store
462325Bulkhead Connector, 1/4 View in store
462318Equal Tee, 1/4 View in store
462364Stem Adaptor, 3/8ODx1/4BSP View in store
462369Stem Elbow, 3/8-1/4 View in store
462374Reducer, 3/8-5/16 View in store
462313Straight Adaptor, 3/8x1/4 BSPView in store
63741712V Power SupplyView in store
637326Eliwell ControlView in store
632031S2 Front WrapView in store
637107EXL170 CLIP III Control BoardView in store
462667Single Check Valve, 5/16 View in store
4620145/16 LLDPE BU TUBEView in store
4620131/4 LLDPE BU TUBEView in store
633512Can Wrap InsulationView in store
462668Single Check Valve, 1/4 View in store
4620123/8 LLDPE BU TUBEView in store
461358S2 Pressure Regulator ValveView in store
6073232 Way Dispense SolenoidView in store

Technical Information

Chilled, Ambient & Sparkling - Circuit Diagram

Chilled & Ambient - Circuit Diagram

Chilled, Ambient & Sparkling - Water Pathway Diagram

Chilled & Ambient - Water Pathway Diagram

Specification

COOLING SYSTEMStainless steel direct chill coil encased in a solid-block system
for instant response cool down action. Ultra efficiency compression system with capillary control.
Environmentally friendly R134a
refrigerant.
COLD TEMPERATURE2°C - 10°C.
OUTPUT PER HOUR 40 litres cold at <10°C.
40 litres sparkling at <10°C.
DISPENSE
Swan Neck Faucet with ergonomically designed and situated light touch sensitive controls.
MAXIMUM RUNNING POWER CONSUMPTION - CHILLED, AMBIENT & SPARKLING
570 watt (during recovery),
Rated input 323 watt.
MAXIMUM RUNNING POWER CONSUMPTION - CHILLED & AMBIENT570 watt (during recovery),
Rated input 300 watt.
POWER SUPPLY230V AC (50 Hz).
WATER CONNECTIONMains in - 1/4” Push Fit/ Faucet - 1/4” Push Fit.
C02 CONNECTION1/4” Push Fit.
DIMENSIONS(w x d x h) 330 x 370 x 362mm.
WEIGHT26Kg.
RATED CURRENT - CHILLED & AMBIENT 1.9A
RATED CURRENT - CHILLED, AMBIENT & SPARKLING2A
FUSE RATING5A
INLET WATER PRESSURE22 PSI (1.5Bar) Internally regulated to 22 PSI (1.5Bar).
CO2 PRESSURE58 PSI (4 Bar) Maximum
COMPRESSORTecumseh THB4422Y
CLIMATIC CLASSN